Jump to content

10-Cwt.. 2 Wheeled 5kv Generator Trailer restoration....Rebuild!


Recommended Posts

  • 6 months later...

It’s been a few months, to many other distractions. Managed to get a few days in the workshop, thought I would finish off few part completed projects. 
 

Lockers for the gen trailer now all fabricated. Just need to drill the frames ready for riveting. Then I can get the tin work cropped out and folded up. 

Few before and after pictures. Not a lot left of the originals. 

 

52EC2798-2013-4AA5-8510-85CDF8C5C00E.jpeg

275353A5-DD88-46FB-BF1F-415BC1D805E7.jpeg

C948E44A-37DA-4F16-A533-8945E3BD30A8.jpeg

4275F8E7-809D-4218-B090-570EF77BCA78.jpeg

DA56FF01-74C7-4937-BB32-3083C3D81D84.jpeg

3C653273-6CFD-48CF-AF25-F71019E80D5B.jpeg

397BA96C-4274-4CD4-97AB-0777C6DE3FAF.jpeg

2AC5F294-508F-47F3-9286-FD9DBD8CC6D0.jpeg

  • Like 5
Link to comment
Share on other sites

  • 2 weeks later...
  • 1 month later...

Bulk of the last two days has been spent working on the gen trailer chassis getting it prepared for sandblasting. 
I’ve had to temporarily rebuild some of the engine so I could mount the engine back in the frame while I locate and fit the engine mounts 

Then lots of welding to get all the frame floor strengthened back as the original. 
 

Engine is that heavy it was easer to tip the chassis over and leave the engine on the floor. 
 

 

1CBFD9F4-F639-4421-825B-E88570606904.jpeg

8858B9B7-5735-4B15-AAD4-C155042EE19F.jpeg

B23BDC83-4C9B-4F08-A288-3CAB99F578D1.jpeg

99907449-ADC9-4738-AE97-A2C6FA84DBD9.jpeg

Edited by Jerryjeeprichard
  • Like 5
Link to comment
Share on other sites

Help needed. 
 

I’ve started to look at some of the jobs ive  been putting to the back of my mind. 
 

One of these is the petrol tank is poor shape. 
 

Questions I have….
Any one have a good tank available. 
Do I have the one I have repaired? Anyone with recommendation as to companies that can do this? 
Or would it be easer to have a new tank made? Again any recommendations? 
 

IMG_8634.thumb.jpeg.693d98e15db6c25cd0319b946990fe76.jpeg

IMG_8636.jpeg

IMG_8637.jpeg

Link to comment
Share on other sites

  • 2 weeks later...
On 5/29/2023 at 11:21 PM, Jerryjeeprichard said:

Clever design really. Centre of gravity is perfect, so easy to manoeuvre around. 

Fascinating! I see the "bogey"/axle for want of a better term is located by the leaf springs and has a friction damper in each corner, but are there any other "stays" or pivot arms to keep things central? It's a cunning design.

I can see that its effectively a square-surrounded/centerless beam axle but its still a little brain-bender 🤣

Alec.

Link to comment
Share on other sites

  • 2 months later...

Weekend spent fitting the new tin work on the wheel lockers. 
 

Hours of drilling, quite pleased with the end results.
Bolted them together for now, eventually I’ll need to pull them apart, few small repairs on the arched sections needed, paint, then ready to rivet them back together. Just need to work out a method. 
 

 

IMG_1303.jpeg

IMG_1304.jpeg

IMG_1305.jpeg

IMG_1306.jpeg

IMG_1307.jpeg

IMG_1308.jpeg

IMG_1309.jpeg

IMG_1310.jpeg

IMG_1311.jpeg

IMG_1312.jpeg

IMG_1313.jpeg

IMG_1314.jpeg

  • Like 5
Link to comment
Share on other sites

  • 2 weeks later...

Only just saw and read all of this thread, interesting they used a US Waukesha engine! It might not be known to you that the FC series engines were also used in the Clark CA-1 Airdozer, follow my resto here: 

 

I have a UK source for headgaskets, and some US sources for other parts, but it aint easy! Check cylinder head for cracks, as they are usually cracked along the top. (see picture) 

Also some other engine info.

Cheers,

Lex

IMG_1127.JPG

FC_04-42-r specs.pdf FC151E engine specs.pdf

  • Like 1
Link to comment
Share on other sites

  • 3 weeks later...

Lex. 
 

I’ve read your post end to end on the Clark, challenging restoration. But very rewarding. 
 

Head wise mine has blasted up well, no cracks fortunately. 
 

I’m in the need of valves and piston rings and a good sump. Once I have these I can maybe make a start on rebuilding the engine. 
 

Have you any good leads for parts? 
 

Engine manuals gratefully received too.
 

Richard  

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...