I decided to go the re-con route with a new filter element as the hassle of getting it apart outweighs the extra cost - let alone the towing charge if it packs up on the road!
The WD-40 I'd soaked round the floor plate screws last time I couldn't undo them had worked wonders, a swift tap with a mallet to unstick them and out they came. No AK-47s under the floor, just more muddy gunk that hadn't washed out last time. This pic, just after the tank was removed but before the unions and cable were bagged up is the best demonstration; note the "pit" where the pump was sitting and the neat ring of holes for the drain plug fitting!
I took the tank to bits, discovering on the way that the last person to dismantle it had used loads of gasket goo, possibly because they couldn't find the correct gaskets (see later!) and that the filter was held together with cable ties - hmm. I should have taken a picture, but got absorbed in the three-dimensional puzzle of trying to remove the filter so I could get the pump off. The manual says "Before pump can be removed from the tank, the coarse filter must be pulled clear of centre pipe". How? The combined length of filter and pipe is too long for the tank, so how are you supposed to pull it clear? In the end as I've got a new element coming I just cut it in two with tin snips. I may have fun with the new one!
Speaking of reassembly, does anyone have (or know who has) a gasket for the drain fitting? The old one tore apart due to the gasket goo. I've tried Marcus Glenn, TheXMOD and Sammy Clark but no-one seems to have any. It's NSN 5330-99-290-6005 and either FV422119 or FV2227589. I'll pop a post up in wanted, too.
Andy