Oily, you may pick up something from when I wrestled through adjusting the settings on this one's gearbox
[htmlHappy new Year to all of you and may prosperity bore you!
My year started of well with me eventually getting round to spend some time on the gearbox. Having first read up in the manual regarding the slack on the gear pedal, mine definitely was not adjusted correctly. After battling for quite a while adusting this way and that way, it seemed that I had my 1/2" clearance between the pedal and the bulkhead. After bolting everything down and checking the clearance, I was satisfied that it was a job well done.
Great was my shock when cycling the gearbox! it was in neutral and all of a sudden the pedal stayed well down. Flabergasted I shifted the gearlever to 1st gear and nearly got my knee against my chin from the kickback! 2nd gear and 4th gear gave the same results as 1st gear returning solidly against the bulkhead with no play whatsoever!. 3rd gear is mild in comparison and left some play to the bulkhead. 5th gear in turn is even milder with even more play between pedal and bulkhead.
My opinion is that the gearbox adjustments are way off and needs to be opened. Your opinions, please.
Oh, and another thing, what is the "pedal up" procedure, please? I don't seem to pick it up in the manuals that I have. ][/html]
http://hmvf.co.uk/forumvb/showthread.php?16817-Saracen-Build-up/page37