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Restoration 4 - Matchless G3 Panel Tank


flyingfleasteve

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On 10/11/2021 at 6:45 PM, welbike said:

Very nice Steve, I'd only matt chrome the clock blanking plate, all originals I had were like that.

Is the Mansfield lable original on your saddle cover? could you take some pictures of that please, we're trying to get some made.

Cheers,

Lex

Hi Lex, clock blanking plate taken care of 😉I have also attached some images of both the early and later type Mansfield saddle badge…..

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Based on the styles, I'd say the top, aluminium example is post-war. The next one down looks 1920s...the lighter -etched silver one with black background looks late thirties and is probably correct for early-war - and the bottom one perhaps early 1930s.

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On 10/19/2021 at 3:34 PM, Ron said:

This one on a Flea looks very much like the raised lettering on the second one down.......Put me down for a couple please.

Ron

Flea5 (2).jpg

Interesting that the retaining rivets are smaller on this one, compared to the photos that Lex has posted. 

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On 10/19/2021 at 3:34 PM, Ron said:

This one on a Flea looks very much like the raised lettering on the second one down.......Put me down for a couple please.

Ron

Flea5 (2).jpg

The 

 

1 hour ago, garys39 said:

Interesting that the retaining rivets are smaller on this one, compared to the photos that Lex has posted. 

The photo of the second badge is mine, I am 99.9% sure I removed the badge from an original flea saddle which I later let go with a previous project. The rivets are a little bigger as I  replaced them 😉

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  • 2 weeks later...

So with the bike now competed!

I wanted to take the time to send out a massive thank you to all participants in this thread, especially Ron and Lex. Without the fountain on knowledge supplied to me during the build, the bike would still be in hundreds of bits! It’s taken just over a year and many late nights and early mornings to complete but I am super pleased with the end result. I have a few project left in the pipeline so watch this space!

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Edited by flyingfleasteve
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Well I've got a borrowed KC10 fork spring to get one copied for Lex's friend Tibo. But it doesn't look like you need one.??

I've recently revisited mine over a couple of issues and also I've just acquired some NOS cup and cone wheel bearings as mine were not that good when I restored the bike. Ron

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Edited by Ron
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Nice result Steve!!  mine is very used now, could do with a re-restore, but has to wait, my other one in the US has had some problems too, but I did ride it 2 years ago. (if you look carefull, you can see what's wrong!)

Nice C10 too! we still have a clutch problem, Ron, how did you fix that on yours?

Cheers,

Lex

E5F6843A-5E4D-4D5E-805F-38C3B1A55616 - kopie.jpeg

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Hi Lex. What a saga! I started off by oiling and re-routing the cable and replaced the cable return spring for a lighter one. Then took the cover off to inspect the clutch which I'd initially had all new cork inserts fitted. Found too much end float on the main shaft, so took the box out and fitted 37 thou of shims to remove the excess float. Ordered new C10 springs from Drags who sent me the wrong heavier springs, so I just fitted the old ones back.(The C model springs are unique and lighter than all the B and M models)  I adjusted the spring tensions to just enough to not slip when kicking through compression. Clutch was still far too heavy. So I experimented with swapping lever blades around as there are 3 variations of pivot to nipple distance. I swapped the 1 1/16" lever for I think a 7/8" and the pull is now acceptable....Although still a bit heavier that I'd want in busy traffic. I Hate these 6 spring clutches!!!  Ron

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Nope, well, it's a short ribbed one, for a 1941 G3WO, but I meant something else, something more electric!

Roger on the clutch, I think I will go for the postwar 6 spring clutch, they say that it fits straight on, and works better, they have more plates.

Cheers,

Lex

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